ISO Certified Custom Manufacturing Fast Delivery Serving Clients Across India & Globally ISO Certified Custom Manufacturing Fast Delivery Serving Clients Across India & Globally
ISO Certified Custom Manufacturing Fast Delivery Serving Clients Across India & Globally ISO Certified Custom Manufacturing Fast Delivery Serving Clients Across India & Globally
ISO Certified Custom Manufacturing Fast Delivery Serving Clients Across India & Globally ISO Certified Custom Manufacturing Fast Delivery Serving Clients Across India & Globally

PU Screens / Polyurethane Screens Manufacturer in Chennai

Mecalsys Intech manufactures PU Screens and Polyurethane Screens designed for high screening efficiency, superior wear resistance, anti-blinding performance, and long service life in demanding industrial screening applications.

Our Polyurethane Screens are made using premium high-abrasion cast PU compounds, offering excellent wear resistance, impact strength, corrosion resistance, moisture resistance, and dimensional stability.

These PU Screens are widely used in mining, aggregate crushing, sand washing, coal screening, mineral beneficiation, cement plants, steel industries, dewatering systems, trommel screens, and vibrating screen decks, where downtime reduction and consistent screening accuracy are critical.

Whether you need modular PU screen panels, tensioned Polyurethane screens, trommel PU screens, or custom aperture screen decks, we manufacture exactly to your panel size, aperture design, hardness, and deck fixing system. PU screen panels are widely preferred over wire mesh due to longer life and better resistance to pegging and blinding.

Why PU Screens Are Better Than Wire Mesh and Rubber Screens

Compared to conventional wire mesh and rubber screens, PU Screens offer longer wear life, lower noise, and better screening accuracy, especially in abrasive screening environments.

Key benefits

  • High abrasion resistance
  • Longer panel life
  • Anti-blinding apertures
  • Better impact absorption
  • Low noise and vibration
  • Corrosion and moisture resistance
  • Lightweight modular panels
  • Easy replacement
  • Reduced downtime
  • Lower lifecycle cost

This makes Polyurethane Screens the preferred screening media for mining and industrial screening plants.

Custom PU Screens Manufactured to Your Deck Specifications

At Mecalsys Intech, every PU Screen and Polyurethane Screen Panel is custom manufactured based on your deck size, aperture requirement, material type, and fixing system.

We can manufacture based on:

  • technical drawing
  • old worn-out screen sample
  • panel size
  • aperture size
  • aperture shape
  • panel thickness
  • deck layout
  • pin / bolt / modular fixing
  • feed material type
  • impact load
  • OEM screen machine requirement

Available PU screen types

  • modular PU screen panels
  • trommel PU screens
  • dewatering PU screens
  • flip-flow PU screens
  • tensioned Polyurethane screens
  • side clamp PU screens
  • pin fixing PU screens
  • screen mats
  • self-relieving PU screens
  • mining screen decks

Technical Specifications of Polyurethane Screens

Our PU Screens and Polyurethane Screens are engineered for harsh industrial screening environments.

Custom specification options

  • Hardness: Shore A 70–95
  • Aperture Size: 0.3 mm to 120 mm+
  • Panel Thickness: 10 mm to 80 mm+
  • Panel Size: Custom modular and deck sizes
  • Aperture Shape: Square / rectangular / circular / slotted
  • Fixing Type: Pin / bolt / side clamp / modular
  • Deck Type: Flat / curved / trommel / tensioned
  • Impact Resistance: High feed load compatible
  • Chemical Resistance: Moisture, slurry, oils, chemicals
  • Color: Yellow / red / green / custom

Custom aperture options and modular designs are highly searched by plant engineers and maintenance teams.

Applications of PU Screens Across Industries

Our PU Screens and Polyurethane Screens are widely used across industrial sectors.

Mining & Mineral Processing

  • iron ore screening
  • coal screening
  • limestone classification
  • copper ore processing

Aggregate & Crusher Plants

  • stone crushing
  • aggregate grading
  • sand washing
  • M-sand classification
  • Ā 

Cement & Steel

  • raw material sizing
  • clinker screening
  • slag classification
  • pellet plant screening

Sand & Dewatering

  • dewatering screens
  • wet slurry separation
  • trommel screening
  • fine material recovery

Steel & Heavy Engineering

  • die movement systems
  • fabrication carts
  • maintenance trolleys
  • heavy load transfer units

Mining & Mineral Processing

  • iron ore screening
  • coal screening
  • limestone classification
  • copper ore processing

Aggregate & Crusher Plants

  • stone crushing
  • aggregate grading
  • sand washing
  • M-sand classification

Cement & Steel

  • raw material sizing
  • clinker screening
  • slag classification
  • pellet plant screening

Sand & Dewatering

  • dewatering screens
  • wet slurry separation
  • trommel screening
  • fine material recovery

Steel & Heavy Engineering

  • die movement systems
  • fabrication carts
  • maintenance trolleys
  • heavy load transfer units

Why Choose Mecalsys Intech for PU Screens

We are a custom PU Screens and Polyurethane Screens manufacturer in Chennai, trusted by mining, aggregate, and heavy industry buyers.

Why industries choose us

  • Ambattur Industrial Estate manufacturing
  • premium high-abrasion PU compounds
  • precision aperture customization
  • modular deck compatibility
  • anti-blinding design support
  • strict dimensional inspection
  • faster lead times
  • pan-India supply
  • export-ready standards
  • OEM screen deck compatibility

Our products are engineered to improve screening efficiency, reduce downtime, and lower total screen replacement cost.

PU Screens vs Wire Mesh Screens

Compared to wire mesh, Polyurethane Screens provide longer life, lower noise, and better resistance to abrasion and moisture.

Better suited for:

Wet screening

Abrasive ores

Dewatering

Sand washing

Trommel systems

Sticky materials

Get Custom PU Screens

Need PU Screens or Polyurethane Screens in custom panel sizes, aperture shapes, and fixing systems?

Share your old panel sample, deck size, or screening application for a fast custom manufacturing quote.